Combustion Controls

Are You Ready For A Quote?

Combustion Controls Solutions

Combustion controls are essential for optimizing the performance and safety of combustion systems. These controls manage the Air /fuel ratio and ensure efficient operations in various industrial applications. With the right combustion controls, businesses can achieve better energy savings, reduced emissions, and enhanced system reliability. Our solutions adhere to FARC standards, ensure low emissions, and meet industry-standard requirements for optimal performance and compliance.

Combustion controls offer numerous benefits and features that enhance the performance of industrial combustion systems. These systems ensure precise management of the air/fuel ratio, leading to significant energy savings and reduced emissions. By optimizing combustion efficiency, they contribute to lower operational costs and improved environmental compliance. Advanced combustion controls provide sophisticated monitoring and control capabilities, enabling real-time adjustments and fault detection to enhance system reliability and safety. Additionally, these controls support integration with various combustion equipment, ensuring seamless operations and improved productivity across diverse industrial applications.

Applications for Combustion Controls

Combustion controls are used across various industrial applications to ensure optimal performance and safety. Here are some key applications:

Air/Fuel Ratio Controls

Ensures the optimal mix of air and fuel for efficient combustion, reducing fuel consumption and emissions by maintaining a precise balance.

Advanced Controls

Incorporates modern technology for better control and monitoring of combustion systems, allowing for real-time adjustments and fault detection.

Multi-Burner Systems

Providing reliable flame management and safety checks for commercial and industrial applications, ensuring compliance with safety standards and enhancing system reliability.

Boiler Controls

Optimizes boiler performance by regulating fuel and air input, improving efficiency and safety through automated adjustments and monitoring.

Heater Controls

Ensures optimal heating by managing fuel and air supply to industrial heaters, providing consistent temperature control and energy efficiency.

Flue Gas Recirculation (FGR)

Reduces NOx emissions by recirculating a portion of flue gas back into the combustion process, helping to meet environmental regulations.

Variable Frequency Drive (VFD) Fan Control

Adjusts fan speed to match the required airflow, improving energy efficiency and reducing operational costs.

SIL Certified Safety Systems

Implements Safety Integrity Level (SIL) certified systems for enhanced safety and compliance with industry standards, ensuring reliable and safe operations.

Relevant Combustion Solutions - Combustion Controls

At Relevant Industrial, we understand that every industrial application is unique. Our team of experts provides customized combustion control solutions that meet your specific needs. Whether you require a new system installation, upgrades, or troubleshooting, we have the expertise and resources to deliver tailored solutions that enhance the efficiency and safety of your combustion systems.

For more information, contact us today.

Honeywell flame safeguard control modules with LED indicators and wiring terminals—designed for reliable burner monitoring and safety shutdowns, offered by Relevant Industrial

Honeywell HC900

The Honeywell HC900 SIL-2 certified process and safety system is an advanced process and logic controller with a modular and scalable design. It is built to work in a wide range of process equipment in a cost effective way. The HC900 is capable of delivering a safety solution for burner management systems that is fully compliant with the performance-based standards IEC 61508 and IEC 61511 as well as the prescriptive standards NFPA 85, 86, 87 and ISA 84.

Honeywell SLATE modular combustion control platform with touchscreen interface and stackable modules—engineered for integrated burner management and process control, available from Relevant Industrial.

Honeywell SLATE

Honeywell SLATE offers revolutionary integration of configurable safety and programmable logic in a single, modular platform. This platform can be easily customized for almost any requirement or application including Air Fuel Ratio Control, Flue Gas Recirculation (FGR), O2 Trim, Lead/Lag, Reset Control, VFD Control, and Feedwater, Drum Level. A 7-inch color touchscreen display can be programmed using basic web page technology for a tailored end user experience. Slate is UL certified for the US and Canada, FM, CSD-1 acceptable and SIL-3 (coming soon).

Honeywell ControLinks system components including servo motors and control modules—designed for precise air-fuel ratio control in industrial combustion systems, available from Relevant Industrial.

Honeywell ControLinks

Honeywell ControLinks Fuel Air Ratio Control System helps you realize real energy savings, increased turndown, reduced emissions and system reliability all in an easy to install, powerful and cost effective package. This microprocessor based control system simultaneously controls from two to four actuators associated with a full modulation power burner. The actuators control the position of primary and secondary fuel valves, combustion air dampers and the FGR damper- if used to provide optimal control and system efficiency throughout the entire firing rate of the system.

SmartLink MRV combustion control interface featuring compact housing, status LEDs, and modular wiring ports—engineered by Relevant Industrial for advanced burner management and automation.

Maxon SmartLink MRV

Maxon’s Smartlink MRV system is an electronic parallel positioning system for air/fuel ratio control for use in industrial applications providing a high degree of precision, repeatability and durability. Direct coupled valve and actuator assemblies include weatherproof housing with integrated position feedback and heavy duty planetary gearheads for reliable, long-life operations. The system can store up to 22 point user customized profiles for each actuator. Each Smartlink valve is adjustable to 0.1 degree accuracy and are available with FM approval as non-incentive for Hazardous Locations Class 1, Division 2 , ATEX, and IEC Ex approval.

Maxon’s SMARTFIRE system incorporates air and fuel mass flow meters and allows for fuel totalization and even better control and accuracy.

Fireye Nexus PPC4000 air-fuel ratio control unit with digital display and adjustment knobs—engineered for precise combustion tuning in industrial burner systems, available from Relevant Industrial.

Fireye Nexus PPC4000

Fireye’s NEXUS PPC4000 system is an Air/Fuel Ratio Combustion Efficiency System designed to work with any Fireye or competitive Flame Safeguard System. NEMA 4 IP65 actuators are available in thee nominal torque ratings of 3/15 or 37LBS/FT. With the optional O2 probe, the system can perform Oxygen Trim and VFD control. The NXD410 display offers a 4 line 40 character dot matrix backlit LCD for easy system configuration and trouble shooting.